GALVANIZING KETTLES

Aone Crane: Global Leaders in Galvanizing Solutions

Based in Vadodara, Gujarat, India, Aone Crane has been manufacturing kettles for the Hot Dip Galvanizing, Continuous Strip Galvanizing, and Annealing industries for over 10 years. We are recognized as a market leader in quality, reliability, and service. Along with kettles, we specialize in fabricating custom equipment tailored for the galvanizing industry. Aone Crane ships kettles to all reaches of the globe. While we have long been established as a leader in kettle manufacturing, for our customer base continues to expand rapidly across national and international markets.

Precision Engineering & Quality Control

Quality control at Aone Crane begins at the source by specifying the ideal steel composition for our producers. Our commitment to excellence includes:

Ongoing Research: We continuously study the resistance of our kettle steel against various zinc alloys, furnaces, and burner types.
Standardized Fabrication: Our production process is fully standardized to ensure consistency and durability.
Rigorous Testing: Products undergo continuous scrutiny during builds, including Ultrasonic Testing of all structural welds

Stress-Relieving & Inspection

To ensure peak performance upon delivery, all kettles (excluding stainless steel models) undergo a complete stress-relieving process.

Benefits to our customers:

Faster heat-up during the installation phase.
Reduced liability, eliminating the need for customers to perform complex stress-relieving during start-up.

After fabrication, all kettles (except stainless steel kettles) undergo a complete stress-relieving process before they are shipped. This ensures our customers the advantages of faster heat-up and eliminates the burden and responsibility of having to properly stress-relieve the kettles themselves during installation and start-up. A final inspection is performed and documented before shipment. Each customer receives a data package of all related documents with their product.

Typical kettle size ranges are:

Lengths: 12 inches to 82 feet (304 mm to 25.1 m)
Depths: 6 inches to 13 feet (152 mm to 4.0 m)
Widths: 6 inches to 10 feet (152 mm to 3.1 m)

Material Thickness Ranges:

Carbon Steel: 1 inch to 2.5 inches (25.4 mm to 63.5 mm)
Stainless Steel: 1 inch to 2.25 inches (25.4 mm to 57 mm)
Stainless Clad: up to 2.1 inches (52.3 mm

While these are typical dimensions, CBC Global can fabricate larger and thicker kettles if required.

Hot Dip Galvanizing Kettles

Kettles for zinc galvanizing

Aone Crane hot dip galvanizing kettles are fabricated from our steel plate specially formulated for galvanizing kettle construction, along with state-of-the-art welding techniques that are nearly identical to our special steel plate chemistry. We can provide either flat bottom or round bottom kettles, both of which are commonly used in the hot dip galvanizing market today, and offer identical service life regardless of length, width, or depth.

In addition, we can support any customer-specific requirements such as kettle size, thickness, shape, lifting lugs, additional flanges, or stainless-steel heat shields.

Continuous Galvanizing Kettles

Kettles for continuous strip galvanizing

Aone Crane's continuous galvanizing kettles are fabricated the same way as our hot dip kettles. They can be fabricated from our special carbon steel in thicknesses up to 2.5 inches, or stainless steel in thicknesses up to 2.25 inches, and are available with optional spouts or extensions based on customer needs.

Wire Coating & Annealing Pans

Kettles for high performance galvanizing operations

Wire coating and annealing pans from Aone Crane are fabricated with continuous wire operations in mind. Whether the bath is zinc or lead, most of our pans are made of one-piece
main-body construction with ends welded in to minimize weld joints. Our pans are available in carbon steel or stainless steel.